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Motion Transmission Systems

Motion transmission systems maintain the same type of motion between the driver and the driven components.

Motion transmission is a complex mechanical function, because it is performed by a mechanism, which is a set of components. The same type of motion is transmitted from one component to another. Therefore, the rotational motion of the driver component (or driving unit) drives the rotational motion of the driven component (or receiving unit).

There are five motion transmission systems.

System Name
(Click on the links below)
Operation Reversibility
Friction gear systems
Le symbole du mécanisme à roues de friction
The rotational motion of the driver gear drives the rotational motion of the driven gear due to the friction between them. Reversible
Belt and pulley systems
Le symbole du mécanisme à poulies et à courroie
The rotational motion of the driver pulley drives the rotational motion of the driven pulley using the belt as the intermediate component. Reversible
Gear trains
Le symbole du mécanisme à roues dentées
The rotational motion of the driver gear drives the rotational motion of the driven gear when the teeth of the driver gear push on the teeth of the driven gear. Reversible
Chain and sprocket systems
Le symbole du mécanisme à chaine et à roues dentées
The rotational motion of the driver sprocket drives the rotational motion of the driven sprocket using the chain as the intermediate component. Reversible
Worm and worm gear systems
Le symbole du mécanisme à vis sans fin et à roue dentée
The rotational motion of the worm drives the rotational motion of the worm gear when the threads of the worm push on the teeth of the worm gear. Irreversible

Friction Gear Systems

Friction gear systems transmit rotational motion due to friction between two or more gears.

Fiction gear system symbol.

Fiction gear system symbol

The gears have to touch for the motion to be transmitted.

The driver gear rotates the driven gear due to the friction between the two components.

A friction gear system

To avoid slipping and ensure efficient motion transmission, sufficient adhesion between the gears is required. It is important to remember when choosing materials.

Friction gears can be positioned perpendicularly, allowing rotational motion along different axes.

In this image, the rotational motion of the driver gear (along a vertical axis) drives the rotational motion of the driven gear (along a horizontal axis).

The horizontal driver gear drives the rotational motion of the vertical driven gear, due to the friction between the two components.

Perpendicular friction gears

Some bicycles are equipped with a dynamo, a device that generates electricity and powers a headlight on the bicycle.

The dynamo has a small wheel which is in contact with one of the bicycle wheels. The rotational motion of the bicycle wheel (driver) drives the rotational motion of the dynamo wheel (driven).

The bicycle dynamo is a friction gear system.

Bicycle dynamo

Adapted from OKcamera, Shutterstock.com

Motion Characteristics (Secondary 3)

Click the following links to know more about each characteristic.

Reversibility

Friction gear systems are reversible, because either gear can be the driver or the driven component.

Direction of rotation of components

The direction of rotation of the driver gear is identical to the driven gear when the system contains an odd number of friction gears.

The direction of rotation of the driver gear is opposite to the driven gear when the system contains an even number of friction gears.

Speed changes

Friction gear systems allow speed changes when the diameters of the driver and the driven gears are different.

Advantages and Disadvantages (Secondary 4)

Friction Gear Systems
Advantages Disadvantages
  • Enables speed changes between components.

  • Enable rotational axis changes.

  • Makes very little noise.

  • Easy to build at a low cost.

  • Loses efficiency due to slippage and friction gear wear.

  • Requires precise assembly to operate.

Belt and Pulley Systems

The belt and pulley system transmits rotational motion between two or more pulleys spaced apart from each other. A belt (an intermediate component) transmits the motion.

Belt and pulley system symbol.

Belt and pulley system symbol

The belt and pulley system consists of a belt and two or more pulleys. Each pulley touches the belt.

The rotational motion of the driver pulley drives the motion of the belt. The belt rotates the driven pulley.

The belt and pulley system

To prevent the belt from slipping off the pulleys and ensuring efficient motion transmission, sufficient adhesion is required between the pulleys and the belt. It is important to remember when choosing materials.

To increase the adhesion between the belt and the pulleys, certain parameters are customizable, such as the tension of the belt and the type of belt and/or pulleys.

It is possible to increase the adhesion of the belt by using a timing belt, which has teeth, or notches, and is usually made of rubber.

The teeth (or notches) on the belt in a belt and pulley system decrease the risk of the belt slipping off the pulleys.

A timing belt and pulley system

A scooter’s transmission is a timing belt and pulley system. The system transmits the rotational motion generated by the motor to the rear wheel of the scooter.

The rotational motion of the variator pulley drives the rotational motion of the clutch pulley using a timing belt.

The variator, the clutch pulley and the timing belt make up a belt and pulley system in a scooter.

A scooter transmission

Adapted from Aleksandr Shilov, Shutterstock.com

Due to the flexibility of the belt, different configurations are possible.

  • The belt can be crossed, changing the direction of rotation of the driven pulley.

  • The pulleys can be positioned perpendicularly to each other, allowing rotational motion along different axes.

In this image, the rotation of the driver pulley (along a vertical axis) drives the rotation of the driven pulley (along a horizontal axis).

The flexible belt allows the first pulley to transmit the motion to the second pulley, even though the axes of rotation are different.

A belt and pulley system with different rotational axes

This old lawn mower works with a belt and pulley system. The pulleys are driven along different axes.

The rotational motion of the motor pulley (along a horizontal axis) drives the rotational motion of the blade pulley (along a vertical axis) using the belt.

The blade is attached to the blade pulley. Therefore, the blade is driven in a rotational motion to cut grass.

The rotation of the vertical pulley is transmitted to the horizontal pulley in this belt and pulley mechanism.

An old lawn mower

Adapted from Itthiphon_No, Shutterstock.com

Motion Characteristics (Secondary 3)

Click the following links to know more about each characteristic.

Reversibility

Belt and pulley systems are reversible, because both pulleys can be the driver or the driven component.

Direction of rotation of components

The direction of rotation of the pulleys positioned on the same side of the belt is identical.

The direction of rotation of the pulleys positioned inside the belt is opposite to the ones positioned outside the belt.

When the belt is crossed, the direction of rotation of the pulleys is switched.

Speed changes

Belt and pulley systems allow speed changes when the diameters of the driver and the driven pulleys are different.

Advantages and Disadvantages (Secondary 4)

Belt and Pulley Systems
Advantages Disadvantages
  • Enables speed changes between components.

  • Enables rotational axis changes.

  • Enables motion transmission between components positioned far apart.

  • Makes very little noise.

  • Enables fluid motion due to the elasticity of the belt.

  • Loses efficiency if the belt slips off the pulleys. 

  • Loses efficiency due to belt and pulley wear and presence of dirt or debris.

  • Is sensitive to extreme temperatures which affect the flexibility of the belt. 

  • Requires regular belt tension adjustments. 

Gear Trains (or Gear Assembly)

Gear trains, or gear assembly, transmits rotational motion between two or more wheel gears due to their interlocking teeth.

Gear trains (or gear assembly) symbol.

Gear trains (or gear assembly) symbol

The gear train consists of at least two wheel gears with interlocking teeth. When the driver gear rotates, its teeth come into contact with the driven gear’s teeth, one after another. In other words, they mesh together. Every tooth on the driver gear pushes on a tooth on the driven gear.

Therefore, the rotational motion of the driver gear drives the rotational motion of the driven gear.

The teeth of the first wheel gear mesh with the second wheel gear, allowing the transmission of rotational motion.

Gear trains

In a mechanical watch, gear trains enable the rotation of the hour hand, the minute hand, and the second hand. The gears transmit rotational motion to different watch components.

A mechanical watch relies on gear trains to keep time.

Mechanical watch mechanism

Fedorov Ivan Sergeevich, Shutterstock.com

Wheel gears can be positioned perpendicularly to each other, enabling rotation along different axes. For them to mesh well, they have to have a conical shape. They are called bevel gears.

In this image, the rotational motion of the driver gear (along a vertical axis) drives the rotational motion of the driven gear (along a horizontal axis).

The rotation of the horizontal bevel gear drives the rotation of the vertical bevel gear.

Bevel gears

To increase stability when making turns, cars are equipped with a differential.

The differential consists of several bevel gears transmitting motion by changing the axis of rotation from one component to another.

During a turn, the gears transmit rotational motion to the wheels of the car while adapting the speed of each wheel.

A car differential makes use of several bevel gears to transmit rotational motion from the motor to the wheels at different speeds.

A car differential

Nikonaft, Shutterstock.com

Motion Characteristics (Secondary 3)

Click the following links to know more about each characteristic.

Reversibility

Gear trains are reversible, because both wheel gears can be the driver or the driven component.

Direction of rotation of components

The direction of rotation of the driver gear is identical to the driven gear when the system contains an odd number of wheel gears.

The direction of rotation of the driver gear is opposite to the driven gear when the system contains an even number of wheel gears.

Speed changes

Gear trains allow speed changes when the diameters of the driver and the driven gears are different.

Advantages and Disadvantages (Secondary 4)

Gear Trains
Advantages Disadvantages
  • Enables speed changes between components.

  • Prevents slippage between gears due to the teeth.

  • Can be very small, enabling very precise motion transmission in tiny spaces.

  • Generates noise and vibrations.

  • Requires regular lubrication.

  • Is expensive and difficult to create because the teeth have to mesh precisely.

  • Easily jammed by dirt or debris.

Chain and Sprocket Systems

Chain and sprocket systems transmit rotational motion between sprockets spaced apart from each other. A chain (an intermediate component) transmits the motion.

Chain and sprocket system symbol.

Chain and sprocket system symbol

The chain and sprocket system consists of a chain and at least two sprockets. Each sprocket engages the chain, the teeth meshing with the chain links.

The rotation of the first sprocket drives the motion of the chain (intermediate component), enabling the rotation of the second sprocket.

A chain and sprocket system

A bicycle uses a chain and sprocket system. The rotational motion of the crankset drives the rotational motion of the rear sprocket using the chain.

The rear sprocket is attached to the rear wheel and its rotational motion moves the bike forward.

A bicycle uses a chain and sprocket system to drive the bicycle’s movement.

A chain and sprocket system in a bicycle

Adapted from Thomas Dutour, Shutterstock.com

Motion Characteristics (Secondary 3)

Click the following links to know more about each characteristic.

Reversibility

Chain and sprocket systems are reversible, because both sprockets can be the driver or the driven component.

Direction of rotation of components

The direction of rotation of the sprockets positioned inside the chain is identical.

The direction of rotation of the sprockets positioned outside the chain is identical.

The direction of rotation of the sprockets positioned inside the chain is opposite to those positioned outside the chain.

Speed changes

Chain and sprocket systems enable speed changes when the diameters of the driver and the driven sprockets are different.

Advantages and Disadvantages (Secondary 4)

Chain and Sprocket Systems
Advantages Disadvantages
  • Enables speed changes between components.

  • Prevents slippage between the sprockets and the chain due to the teeth meshing with the chain links.

  • Enables motion transmission between components positioned far apart.

  • Enables greater acceleration of the driven sprocket.

  • Generates noise and vibrations.

  • Requires regular lubrication.

  • Requires regular chain tension adjustment.

  • Can derail if the chain is not sufficiently tight.

  • The sprocket axes have to be perfectly parallel to each other.

  • Is expensive and difficult to install because the teeth have to mesh precisely with the chain links.

Worm and Worm Gear Systems

The worm and worm gear systems transmit rotational motion from the worm (or screw gear) to the worm gear (or wheel gear).

The worm and worm gear system symbol.

The worm and worm gear system symbol

The worm and worm gear system consists of a single threaded worm in contact with one or multiple worm gears.

As the worm rotates, its threads mesh with the teeth of the worm gear, driving its rotational motion.

One complete rotation of the worm rotates the worm gear by one tooth. This system allows for a great decrease of speed.

The worm can drive the rotation of the worm gear indefinitely.

The rotation of the worm drives the rotation of the worm gear due to its helical threads.

A worm and worm gear system

Guitar tuning pegs use the worm and worm gear system.

The rotational motion of the worm drives the rotational motion of the worm gear. Each worm gear is attached to a guitar string for tightening when needed.

The tuning pegs use a worm and worm gear system to tighten or loosen the strings.

Guitar tuning pegs

Adapted from Dan Bridge, Shutterstock.com

Motion Characteristics (Secondary 3)

Click the following links to know more about each characteristic.

Reversibility

The worm and worm gear system is irreversible, because only the worm (driver component) can activate the mechanism. The worm gear is locked and cannot initiate the motion.

Direction of rotation of components

The direction of rotation of components cannot be compared, because the axis of rotation of the worm is perpendicular to the axis of rotation of the worm gear.

Speed changes

The worm gear system decreases the speed of rotation transmitted to the worm gear.

Advantages and Disadvantages (Secondary 4)

Worm and Worm Gear Systems
Advantages Disadvantages
  • Enables a significant decrease of the rotational speed.

  • Prevents slippage between the worm and the worm gear.

  • Enables very precise motion transmission. One complete rotation of the worm rotates the worm gear by a fraction of a turn. Therefore, a significant motion of the driver component causes a small motion of the driven component.

  • Is expensive and difficult to build because the teeth have to mesh precisely with the screw thread of the worm.

  • Tends to wear quickly due to the friction of the worm threads on the teeth.

Exercises

Exercise

Motion Transmission Systems - Secondary 1-2

Science and Technology Secondary1-4
Exercise

Motion Transmission Systems - Secondary 3 ST / AST

Science and Technology Secondary1-4
Exercise

Motion Transmission Systems – Secondary 4 ST / AST

Science and Technology Secondary1-4